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Why EMI/RFI Shielding Is Important for EV and Hybrid Vehicles

February 2, 2026

EMI/RFI shielding + cover for vehicles

CEP Technologies Corporation is a global source for precision metal stamping services. We provide electromagnetic interference (EMI) and radio frequency interference (RFI) shielding solutions, electrical and automotive components, press fit pins, and more.

EMI shielding protects electronic devices and equipment from signal disruption caused by external electromagnetic signals. It can also act as a barrier so the signal produced by a given product doesn’t interfere with surrounding components. RFI shielding is a type of EMI shielding against interference from radio frequencies, including signals from radio transmitters, Wi-Fi and cellphones.

 

Why Use EMI/RFI Shielding for EV and Hybrid Vehicles

Vehicles are at risk of RFI and EMI interference due to the number of electronic elements they contain. These electronic devices include sensors that alert airbags to inflate, global positioning systems with instructions and computer diagnostics that notify users of low fuel levels and engine issues.

EV and hybrid vehicles are also very susceptible to RFI and EMI interference due to the large number of advanced electronic and electrical systems that are crucial to their operation. RFI/EMI interference in electric and hybrid vehicles can affect:

  • Navigation and communication systems
  • Driver assistance systems
  • Security systems
  • Dashboard sensors
  • Wi-Fi and Bluetooth connectivity
  • Audio systems

The conductive and radiated emissions from various electrical systems contained in these vehicles can disrupt circuits and lead to issues ranging from minor inconveniences to dangerous loss of vehicle functions. With the rising demand for electric and hybrid vehicles, the need for automotive shielding is also growing.

Proper RFI and EMI shielding techniques should be included in the designs of EV and hybrid vehicles to ensure overall safety and performance. By implementing the necessary EMI/RFI shielding techniques during production, you can safeguard various systems and electronic components within the vehicle.

Choosing the Right EMI/RFI Shielding Techniques

When choosing the right EMI/RFI shielding techniques, it’s important to consider when and how to implement them into the design. Automotive manufacturers should prioritize EV EMI shielding at the beginning of the design process, particularly when designing the electronic components themselves. Doing so prevents discovering EMI/RFI problems on the assembly line, where shielding solutions can take up extra space and become far more expensive.

One method of electric vehicle EMI shielding is by developing protective enclosures for the vehicle’s circuits and cables, which can significantly reduce interference from mutual and outside signals. Additionally, automotive EMI shielding techniques should be intended to fit tight tolerances while still being repeatable and scalable to meet long-term needs. Trusted manufacturers can turn to chemical etching processes to create EV EMI shielding parts that are as thin as 0.0005″ and can be consistently replicated in the manufacturing phase.

 

EV and Hybrid Vehicle EMI/RFI Shielding From CEP

In the ever-changing EV industry, you need an EMI/RFI shielding manufacturer with extensive experience in the manufacturing of custom shielding solutions for complex and innovative parts.

CEP is a global provider of custom metal stamping solutions, including custom EMI/RFI shielding components. Our manufacturing experience allows us to work

EMI/RFI Shields for EVs Infographic 2

with your design team and assist in dimensioning, tolerancing and raw material selection to provide an efficient and cost-effective solution. Our high-quality metal shields can protect various electrical systems within EV and hybrid vehicles from EMI and RFI damage.

We work with a diverse array of metals to create metal stamped parts in low- and high-volume production runs. With our metal stamping capabilities, we can provide automotive EMI shield stamping services and components. Our company can also serve the following industries and applications:

  • Aerospace equipment
  • Automotive equipment
  • Communication equipment
  • Computers
  • Medical devices and equipment
  • Industrial control systems
  • Commercial and residential appliances
  • Military and defense
  • Heavy-duty vehicles and equipment
  • Mass transit and railroad systems
  • Telecommunications

Partner With CEP for EMI/RFI Shielding

Deliver performance and protection with high-quality custom EMI shielding components for your EV and hybrid vehicle. Learn more about our custom EMI/RFI shielding capabilities and contact us today.

Specializing in Custom Precision Metal Stampings for EMI/RFI Shielding, Electrical, Automotive and Industrial Solutions.

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